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Ensure successful distillation by using a berl saddle setup within your column

Merely boiling your fermented mixture or mash or any other volatile substance to guarantee distillation just isn’t enough and you can instead ensure efficient distillation by using a berl saddle setup in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation with a lower pressure, which in turn will boost production of your selected distilled liquid while stripping it of the harmful contaminants at the same time.

Whether you’re just an avid alcohol connoisseur out to distill your preferred alcoholic beverage such as vodka, rum, whiskey, etc in your house or even a commercial distiller which is interested in distilling various types of petrochemical or fertilizer products or even involved in extracting dangerous pollutants from water by means of distillation, it is crucial that you do much more than simply boil your raw material raschig rings to start the distillation process. You need adequate packing in your distillation tower, especially if you are not using trays to split up various chemicals out of your raw material as well as raise the area of contact during the distillation process.

Whilst you can also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other kinds of packing since this open packing is actually in the shape of a horse saddle and is open from both the inner side as well as the outside. This ensures very high surface contact area that in turn ensures higher-level of fluid distribution. You can stack each berl saddle over another when inserting them inside your distillation column so as to filter vapors that move through them during distillation. Another advantage of these unique ceramic saddles is the fact that it does not cause high pressures within the inner column walls when compared with rings. The ceramic construction of these saddles also ensure that they are highly resistant against strong acids other than hydrofluoric acid, high temperatures, and most types of organic solvents.

However, although the berl saddle is really a winner by design, early construction of such saddles were susceptible to come crashing down when stacked inside the distillation column. Newer designs with better ceramic materials are now trying to solve this issue and various industries too have started noticing the various advantages offered by this uniquely shaped packing. You too can order for these ceramic saddles from select internet stores if you need to get them delivered right at your house, office, or factory. These saddles are available in various sizes and you should order them based on the size of your own distillation column together with your specific requirements. You ought to certainly try this type of packing if you want to boost the efficiency of your home or commercial production while also winding up with a filtered and polished liquid end product on completion of the process.

Whether you love to distill various alcohols or spirits at home or run a commercial distillery or some other type of chemical distilling plant, you would surely be on the lookout for products that enhance the quantity and quality of your products. One particular product having a unique open shape is definitely the berl saddle which allows for optimum surface area during distillation and will truly improve your distillation process in an very inexpensive manner.


  • column packing
  • packing column
  • packing rings
  • pall rings
  • pottery material
  • random packing
  • random packings
  • raschig
  • raschig ring
  • tower packing

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